Robson Lessa

• Directed team of 9 personnel, overseeing records, performance, and quality assurance
• ECRs coordination of VW, Honda, Stellantis serial life programs.
• Layout Hoshin focused on better flows, improve area and reduce operators.
• Responsible for internal productivity plan (2.8M Eur savings already achieved in 2024)
• Oversaw daily operations of the department, ensuring smooth workflow and timely completion of tasks.
• Applied strong leadership talents and problem-solving skills to maintain team efficiency and organize workflows.
• Handled customer complaints, resolved issues, and adjusted policies to meet changing needs.
• Monitored workflow to improve employee time management and increase productivity.

• Responsible for manufacturing definitions (layout, process, new machines ans tooling) during new programs acquisitions and developments phases.
• Managed Capex and Opex investments;
• Following tryouts at toolmakers, suppliers and attending to costumers milestones;
• Coordinating launching Programs in several programs (Malvinas- Argentina, Camaçari-BA, Goiana-PE, Porto Real - RJ, Curitiba-PR, Limeira and São Bernardo do Campo-SP)
• Scheduled and supervised staff meetings to discuss new ideas and update participants on program details and milestones.
• Developed strong relationships with community partners to secure resources and support for various programs.

• Developed technical documentation, including standard operating procedures, work instructions, and engineering drawings to support manufacturing operations.
• Used lean manufacturing principles to develop, evaluate and improve our process.
• Collaborated with cross-functional teams to develop innovative solutions for complex engineering challenges.
• Supported manufacturing department in several programs from Ford, FCA and Nissan.
• Based in São Bernardo do Campo, but lived on different states.

• Implemented Lean principles within organization's supply chain operations for increased efficiency and waste reduction.
• Developed inbound and outbound packaging for several customers.
• Coordinated transport runs in order to validate packaging;
• Calculate small trains flow to line feeding;
• MIFD analysis

Capability study of Injection machines and balance of work content in line of production.

Lay-out updating in AUTOCAD

Prepared process flowchart of production lines and logistics flow in MS Visio.

Creation and follow up of purchase requisitions in SAP.

Supporting manufacturing engineers in order to attend programs milestones in Faurecia Management System.

• Planed production of injections machines and assembly lines using Kanban System.
• Responsible for purchasing raw material and other materials to feed the production
• Supported production with technical issues on injections and low complexity machines